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Formlabs Fuse 1+ SLS

The #1 SLS 3D Printing Platform, Chosen by More Than Half the SLS Users in the World

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Key Features

In-house SLS production, on your schedule.

Familiar, industry-standard materials now possible on-demand, with an agile workflow that eliminates reliance on external machinists or tooling.

Industrial-Grade Materials

Lowest Cost Per Part

SLS Made Simple

Industrial Power

In-House Production

Scalable + Affordable

Formlabs Fuse 1+ SLS

Specs

Technical specifications

Technology

Selective Laser Sintering

Build Volume (W × D × H)

16.5 × 16.5 × 30 cm 6.5 × 6.5 × 11.8 in

Layer Thickness (Axis Resolution)

110 microns 0.004 in

Hopper Capacity

14.5 Liters

Printer Dimensions (W × D × H)

68.5 × 64.5 × 106.5 cm 27 × 25.4 × 41.9 in

Supports

No supports

Design/CAD Specifications

SLS Design Guide available from Formlabs

How it works

01

Auto-Pack, Optimize, and Organize in PreForm

With automated packing, hollowing, orienting, labeling, and more, PreForm optimizes your parts and your workflow from the first step.

Auto-Pack, Optimize, and Organize in PreForm

02

Print Quickly and Reliably on the Fuse Series

Set it and forget it. Print overnight and have multiple iterations or batch production parts ready in the morning.

Print Quickly and Reliably on the Fuse Series

03

Unpack and Recycle Your Powder in the Fuse Sift

Depowder parts in just 10 minutes with Fuse Sift to reclaim unused powder.

Unpack and Recycle Your Powder in the Fuse Sift

04

Clean and Polish Your Parts With Optional Automated Media Blasting

Leverage automation with Fuse Blast and Polishing System to achieve smooth, end-use quality parts, without added labor.

Clean and Polish Your Parts With Optional Automated Media Blasting

05

Add Color, Coating, and Sophisticated Surfaces With Advanced Post-Processing Techniques

Create high-performance, end-use parts with smooth surface finishes or vibrant colors through coating, dyeing, painting, smoothing, and more.

Add Color, Coating, and Sophisticated Surfaces With Advanced Post-Processing Techniques

06

Easy, Quick Maintenance Keeps Your Focus on the Parts, Not the Printers

Maintain near-constant uptime with an on-screen checklist for your 10 minutes of between-print maintenance and cleaning.

Easy, Quick Maintenance Keeps Your Focus on the Parts, Not the Printers

Materials

Industry-standard nylon powders and beyond.

Nylon 12 Tough Powder

Nylon 12 Tough Powder

RobustHigh StrengthWear ResistantUV ResistantBiocompatibility
Nylon 12 Powder

Nylon 12 Powder

RobustHigh StrengthWear ResistantUV ResistantBiocompatibility
Nylon 11 CF Powder

Nylon 11 CF Powder

Carbon Fiber FilledUltra StiffImpact ResistantHeat ResistantUltra High Strength
Nylon 11 Powder

Nylon 11 Powder

High StrengthWear ResistantImpact ResistantUV ResistantSkin Contact
Nylon 12 White Powder

Nylon 12 White Powder

RobustHigh StrengthWear ResistantUV ResistantBiocompatibility
TPU 90A Powder

TPU 90A Powder

ElastomericImpact ResistantTear ResistantSkin ContactHard Rubber-Like
Nylon 12 GF Powder

Nylon 12 GF Powder

Stiff & StrongHeat ResistantLow CreepGlass FilledUV Resistant

Applications

From rapid prototyping to end-use production parts.

High Performance, Light Weight, High Strength Drones

High Performance, Light Weight, High Strength Drones

The proliferation of drone manufacturers and their success in gaining a foothold in a competitive field can be partly attributed to the accessibility and power of modern manufacturing methods, namely 3D printing.

End-Use SLS Parts in the BMW X7

End-Use SLS Parts in the BMW X7

Durable, High Quality End-Use Parts Make Small Batch Production Possible and Profitable

Durable, High Quality End-Use Parts Make Small Batch Production Possible and Profitable

Impactful Research Projects and Organic Design

Impactful Research Projects and Organic Design

In-House SLS Enables Entrepreneurship: The One Man Manufacturing Facility

In-House SLS Enables Entrepreneurship: The One Man Manufacturing Facility

Fit and Function Testing

Fit and Function Testing

Air and Fluid Flow Testing

Air and Fluid Flow Testing

Multi-Part Assemblies for Beta Testing

Multi-Part Assemblies for Beta Testing

Pushing Design Concepts Forward

Pushing Design Concepts Forward

Automotive Dashboard Integrations

Automotive Dashboard Integrations

Replacement Parts for Industrials

Replacement Parts for Industrials

Navigation Aids for Adventure Vans

Navigation Aids for Adventure Vans

Aftermarket Customization for Police Forces

Aftermarket Customization for Police Forces

Replace Machined Aluminum

Replace Machined Aluminum

Lightweight End of Arm Tooling (EOAT)

Lightweight End of Arm Tooling (EOAT)

Customized Masking Parts for MRO Operations

Customized Masking Parts for MRO Operations

Metalworking Aids, Clamps, and More

Metalworking Aids, Clamps, and More

FROM PRINTED TO POLISHED IN 60 MINUTES

Fuse Sift + Fuse Blast

Fuse Sift + Fuse Blast

Fuse Sift

Compact and efficient powder management station.

  • Reclaiming: Parts are extracted and unsintered powder is collected and sifted to remove debris so it can be reused.
  • Preparing: New and used powder are automatically measured, mixed with fresh powder, and stored for the next print.
Compact and efficient powder management station.

Fuse Blast

Fully automated cleaning and polishing solution.

  • Cleaning: Choose between automatic or manual cleaning to deliver professional parts that are clean to the touch.
  • Polishing: The Fuse Blast Polishing System allows you to take it to another level with customer-ready parts that exhibit a smooth, semi-gloss surface finish.
Fully automated cleaning and polishing solution.

Formlabs Software

3D Printing Setup, Management, and Monitoring Made Simple

Formlabs software solutions help you work more efficiently. Prepare your 3D models for printing with a few clicks, manage a single printer or an entire fleet from the cloud, and automate and optimize your workflow.

Formlabs software dashboard

Get the Formlabs Fuse 1+ SLS

Bring industrial SLS 3D printing in-house. Get expert guidance on setup, materials, and the right workflow to reduce costs and lead times for your team.

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